The Titanium Condenser is a high-performance shell-and-tube heat exchanger specifically designed for highly corrosive chemical processing environments. Manufactured entirely from Grade 2 titanium, this condenser provides exceptional resistance to ammonium chloride solutions, organic esters, and chloride-containing process media.
It is widely used in chemical plants producing ammonium chloride, methyl acrylate, butyl acrylate, and related ester products, where conventional stainless steel equipment often experiences rapid corrosion and shortened service life.
The excellent corrosion resistance of titanium ensures reliable long-term operation, reduced maintenance requirements, and improved production efficiency.
| Parameter | Specification |
|---|---|
| Equipment Type | Shell & Tube Titanium Condenser |
| Tube Side Design Pressure | 0.45 MPa |
| Shell Side Design Pressure | -0.10 MPa (Vacuum) |
| Tube Side Design Temperature | 50°C |
| Shell Side Design Temperature | 135°C |
| Tube Side Working Pressure | 0.40 MPa |
| Shell Side Working Pressure | -0.095 MPa |
| Heat Transfer Area | 101.5 m² |
| Tube Side Medium | 4% NH₄Cl Solution |
| Shell Side Medium | Butyl Acrylate & Steam |
| Tube Material | Titanium Grade 2 |
| Shell Material | Titanium Grade 2 |
| Equipment Weight | 1,869 kg |
| Application | Chemical Processing Industry |
Grade 2 titanium exhibits excellent resistance to:
Ammonium chloride solutions
Chloride-containing process fluids
Organic acid environments
Ester production systems
Moist chloride vapors
Titanium remains highly resistant to:
Pitting corrosion
Crevice corrosion
Stress corrosion cracking
Chloride-induced attack
The shell-and-tube configuration provides:
Efficient condensation performance
Stable heat transfer rates
Improved energy utilization
Reliable process control
The optimized heat exchange design helps maximize product recovery while minimizing energy consumption.
Designed to operate under vacuum conditions on the shell side, the condenser provides:
Stable performance under negative pressure
Reliable vapor condensation
Enhanced process efficiency
Improved product quality
Compared with conventional materials, titanium condensers offer:
Significantly extended equipment life
Lower maintenance frequency
Reduced downtime
Lower lifecycle costs
Titanium performs exceptionally well in chemical processing environments where chloride-containing compounds are present.
Benefits include:
Resistance to chloride attack
Excellent corrosion performance in ammonium salt systems
Reduced risk of leakage
Improved plant safety
The superior mechanical properties of titanium provide:
High structural integrity
Excellent fatigue resistance
Stable long-term operation
Reduced maintenance costs
Although titanium has a higher initial investment cost, it delivers substantial savings through:
Longer service life
Reduced shutdowns
Lower maintenance expenses
Improved process efficiency
Used for vapor condensation and heat recovery in ammonium chloride manufacturing processes.
Provides reliable condensation of butyl acrylate vapors under corrosive operating conditions.
Suitable for esterification and condensation systems requiring corrosion-resistant heat transfer equipment.
Widely applied in:
Organic chemical production
Fine chemical manufacturing
Specialty chemical processing
Solvent recovery systems
ASTM B338 Grade 2 Titanium Tubes
ASTM B265 Grade 2 Titanium Plates
Commercially Pure Titanium (CP Titanium)
Every condenser undergoes:
Raw material inspection
Welding quality inspection
Hydrostatic pressure testing
Vacuum testing
Dimensional verification
Final performance inspection
In addition to titanium condensers, we also manufacture:
Suitable for highly alkaline and caustic environments.
Excellent performance in strong acid systems, including hydrochloric acid applications.
Economical solutions for mildly corrosive service conditions.
100% Grade 2 Titanium Construction
Excellent Resistance to Ammonium Chloride Corrosion
Suitable for Vacuum and Pressure Applications
High Heat Transfer Efficiency
Long Service Life
Custom Design Available
Extensive Experience in Chemical Industry Equipment