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titanium condenser
titanium condenser
titanium condenser

Titanium Condenser

Titanium condenser is one of many condensate equipment. It is used to cool the liquid. Usually water or air is used as a cooling agent to remove heat. Titanium condenser is generally used in metallurgy, chemical, energy, light industry, food, pharmaceutical and other industries. The heat exchange device is suitable for different working conditions such as cooling, condensation, heating, evaporation, waste heat recovery.

Because it uses titanium or titanium alloy as material, the entire titanium condenser also has the performance of light quality, high strength, and corrosion resistance. Overall, titanium condenser is divided into two parts: pipeline and shell range. It can be seen from the design of the shell. Because of its special arc design, it has good pressure resistance and can bear greater pressure in the working environment. No deformation.

The internal structure of titanium condenser uses titanium with high corrosion resistance. The main materials are GR1, GR2, GR7, and GR12.

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The Titanium Condenser is a high-performance shell-and-tube heat exchanger specifically designed for highly corrosive chemical processing environments. Manufactured entirely from Grade 2 titanium, this condenser provides exceptional resistance to ammonium chloride solutions, organic esters, and chloride-containing process media.

It is widely used in chemical plants producing ammonium chloride, methyl acrylate, butyl acrylate, and related ester products, where conventional stainless steel equipment often experiences rapid corrosion and shortened service life.

The excellent corrosion resistance of titanium ensures reliable long-term operation, reduced maintenance requirements, and improved production efficiency.

Technical Specifications

ParameterSpecification
Equipment TypeShell & Tube Titanium Condenser
Tube Side Design Pressure0.45 MPa
Shell Side Design Pressure-0.10 MPa (Vacuum)
Tube Side Design Temperature50°C
Shell Side Design Temperature135°C
Tube Side Working Pressure0.40 MPa
Shell Side Working Pressure-0.095 MPa
Heat Transfer Area101.5 m²
Tube Side Medium4% NH₄Cl Solution
Shell Side MediumButyl Acrylate & Steam
Tube MaterialTitanium Grade 2
Shell MaterialTitanium Grade 2
Equipment Weight1,869 kg
ApplicationChemical Processing Industry

Key Features

Outstanding Corrosion Resistance

Grade 2 titanium exhibits excellent resistance to:

  1. Ammonium chloride solutions

  2. Chloride-containing process fluids

  3. Organic acid environments

  4. Ester production systems

  5. Moist chloride vapors

Titanium remains highly resistant to:

  1. Pitting corrosion

  2. Crevice corrosion

  3. Stress corrosion cracking

  4. Chloride-induced attack

High Heat Transfer Efficiency

The shell-and-tube configuration provides:

  1. Efficient condensation performance

  2. Stable heat transfer rates

  3. Improved energy utilization

  4. Reliable process control

The optimized heat exchange design helps maximize product recovery while minimizing energy consumption.

Vacuum Service Capability

Designed to operate under vacuum conditions on the shell side, the condenser provides:

  1. Stable performance under negative pressure

  2. Reliable vapor condensation

  3. Enhanced process efficiency

  4. Improved product quality

Long Service Life

Compared with conventional materials, titanium condensers offer:

  1. Significantly extended equipment life

  2. Lower maintenance frequency

  3. Reduced downtime

  4. Lower lifecycle costs

Advantages of Titanium Condensers

Chemical Resistance

Titanium performs exceptionally well in chemical processing environments where chloride-containing compounds are present.

Benefits include:

  1. Resistance to chloride attack

  2. Excellent corrosion performance in ammonium salt systems

  3. Reduced risk of leakage

  4. Improved plant safety

Operational Reliability

The superior mechanical properties of titanium provide:

  1. High structural integrity

  2. Excellent fatigue resistance

  3. Stable long-term operation

  4. Reduced maintenance costs

Economic Benefits

Although titanium has a higher initial investment cost, it delivers substantial savings through:

  1. Longer service life

  2. Reduced shutdowns

  3. Lower maintenance expenses

  4. Improved process efficiency

Typical Applications

Ammonium Chloride Production

Used for vapor condensation and heat recovery in ammonium chloride manufacturing processes.

Butyl Acrylate Production

Provides reliable condensation of butyl acrylate vapors under corrosive operating conditions.

Methyl Ester Production

Suitable for esterification and condensation systems requiring corrosion-resistant heat transfer equipment.

Chemical Processing Plants

Widely applied in:

  1. Organic chemical production

  2. Fine chemical manufacturing

  3. Specialty chemical processing

  4. Solvent recovery systems

Manufacturing Standards

Materials

  1. ASTM B338 Grade 2 Titanium Tubes

  2. ASTM B265 Grade 2 Titanium Plates

  3. Commercially Pure Titanium (CP Titanium)

Quality Assurance

Every condenser undergoes:

  1. Raw material inspection

  2. Welding quality inspection

  3. Hydrostatic pressure testing

  4. Vacuum testing

  5. Dimensional verification

  6. Final performance inspection

Available Material Options

In addition to titanium condensers, we also manufacture:

Nickel Condensers

Suitable for highly alkaline and caustic environments.

Zirconium Condensers

Excellent performance in strong acid systems, including hydrochloric acid applications.

Stainless Steel Condensers

Economical solutions for mildly corrosive service conditions.

Why Choose Our Titanium Condensers?

  1. 100% Grade 2 Titanium Construction

  2. Excellent Resistance to Ammonium Chloride Corrosion

  3. Suitable for Vacuum and Pressure Applications

  4. High Heat Transfer Efficiency

  5. Long Service Life

  6. Custom Design Available

  7. Extensive Experience in Chemical Industry Equipment


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Titanium
Changsheng Titanium Offers Wide Ranges of Titanium Products and Alloys
Changsheng Titanium Offers Wide Ranges of Titanium Products and Alloys
No.26 Baotai Road, Weibin District, Baoji City, Shaanxi, China.
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